Ten deburring methods of deburring machine

Ten deburring methods of deburring machine

       1、Manual deburring machine

       This is also a common way used by general enterprises, using files, sandpaper and abrasive heads as auxiliary tools. Including manual files and pneumatic bite incorrect. The cost of labor is expensive, efficiency is not very high, and complex cross holes are difficult to remove. The technical requirements for workers are not very high, suitable for products with small burrs and simple product structure.

       2、Stamping die deburring

       Deburring is carried out by making punching dies with a punching machine. It costs a certain amount of money to make the die (rough die + fine die), and it may also be necessary to make a forming die. It is suitable for products with simple parting surface, and the efficiency and deburring effect is better than manual.

       3、Grinding and deburring

       This kind of deburring includes magnetic deburring, vibration deburring, sandblasting deburring and edge rolling deburring, which is widely used in enterprises at present. There is the problem of not too clean removal, which may require subsequent manual processing of residual burrs or other methods to remove burrs. Suitable for large quantities of small products.

       4、Freezing and deburring

       The burr is rapidly embrittled by cooling, and then removed by jetting. Suitable for products with small burr wall thickness and small products.

       5、Heat explosion deburring machine

       Also called thermal deburring and explosive deburring. Part of the natural gas is introduced into the equipment furnace, and then the gas explodes instantly under the action of some medium and conditions, and the energy generated by the explosion is used to dissolve and remove the burr. High technical requirements for operation, low efficiency, side effects (rust deformation); mainly used for some high-precision parts.

       6、Engraving machine deburring

       Equipment price is not very expensive, suitable for simple space structure, deburring position simple rules of the occasion.

       7、Chemical deburring

       According to the principle of electrochemical reaction, the deburring operation of metal material parts is completed automatically and selectively. Suitable for internal burrs that are difficult to remove, as well as small burrs of products such as pump bodies and valve bodies (thickness less than 7 lines).

       8、Electrolysis deburring

       Electrolytic deburring of metal parts is an electrochemical processing method. Electrolytic solution has a certain corrosive, parts burr near also electrolysis, so that the surface loses its original luster, and even affect the dimensional accuracy. After deburring, the workpiece should be clean and rust-proof. Electrolytic deburring machine is suitable for deburring hidden parts or parts with complex shapes, with high productivity and deburring time generally only a few seconds to tens of seconds. Suitable for deburring gears, connecting rods, valve bodies, crankshaft oil circuits, and rounding of sharp corners.

       9、High-pressure water jet deburring

       With water as the medium, the burrs and flying edges produced after processing can be removed by its instantaneous impact, while achieving the purpose of cleaning.

       10、Ultrasonic deburring

       Ultrasonic deburring machine produces instant high pressure to remove burrs. Mainly for some tiny burrs, generally if you need to use a microscope to observe burrs, you can use ultrasonic methods to remove them.

       Wanchuang (Suzhou) Intelligent Equipment Co., Ltd. provides one-stop solutions for automated polishing and grinding equipment: loading and unloading robots, logistics conveying, polishing and grinding, cleaning and drying equipment, oiling, water filtration and dust removal, and other industrial equipment. Products include: automatic deburring machine, abrasive belt drawing machine, shaped workpiece deburring, etc. We undertake customization: non-standard automatic polishing and grinding machine, complete polishing and grinding production line, whole factory industrial automation design, manufacture and upgrade. We provide perfect pre-sales, sales and after-sales service for customers, welcome new and old customers to call us for consultation and negotiation.